Optimalisasi Alur Distribusi PT.XYZ Menggunakan Metode Lean Distribution untuk Meminimalisasi Delay Pengiriman
DOI:
https://doi.org/10.38035/jstl.v4i1.794Keywords:
Lean Distribution, Value Stream Mapping, Delay Pengiriman, VALSAT, Process Activity MappingAbstract
Penelitian berjudul Optimalisasi Alur Distribusi PT.XYZ Menggunakan Metode Lean Distribution Untuk Meminimalisasi Delay Pengiriman ini mengkaji alur distribusi PT.XYZ dari proses pengambilan barang hingga pengiriman akhir untuk mengurangi keterlambatan. Data delay periode Februari sampai April 2026 menunjukkan terdapat 6.852 barang terlambat dari 82.107 pengiriman, atau sebesar 7,7%. Penelitian menggunakan pendekatan mixed method melalui observasi proses, kuesioner pemborosan, Value Stream Mapping, Value Stream Analysis Tools, Process Activity Mapping, analisis Pareto, fishbone, dan rencana perbaikan 5W+1H. Hasil current state menunjukkan cycle time sebesar 762 menit, terdiri atas waktu bernilai tambah 608 menit dan waktu necessary but non-value-added 154 menit. Waste dominan adalah waiting dengan skor rata-rata 2,4, sedangkan Process Activity Mapping menjadi tools prioritas dengan bobot 87. Rancangan future state menurunkan cycle time menjadi 676 menit dan waktu tidak bernilai tambah menjadi 78 menit melalui pre-manifest digital, time slot feeder, staging per kluster, dan visual control. Usulan ini memperkuat alur distribusi agar lebih ramping dan responsif
References
Abhishek, P. G., & Pratap, Maheshwar. (2020). Achieving Lean Warehousing Through Value Stream Mapping. South Asian Journal of Business and Management Cases, 9(3), 387–401. https://doi.org/10.1177/2277977920958551
Alejandro-Chable, J. D., Salais-Fierro, T. E., Saucedo-Martínez, J. A., & Cedillo-Campos, M. G. (2024). A New Lean Logistics Management Model for the Modern Supply Chain. Mobile Networks and Applications, 29(1), 70–81. https://doi.org/10.1007/s11036-022-02018-1
Alvim, S. L., & Oliveira, O. G. (2020). Lean Supply Chain Management: a lean approach applied to distribution–a literature review of the concepts, challenges and trends. Journal of Lean Systems, 5(1), 85–103.
Anindya Putri, P., & Mahachandra, M. (2024). Minimize inventory deviations in the Konimex technical warehouse through the implementation of the DMAIC concept. SHS Web of Conferences, 189, 01037. https://doi.org/10.1051/shsconf/202418901037
Batwara, A., Kediya, S., & Kayande, R. A. (2025). An analytical framework for optimizing supply chain operations with lean practices. Supply Chain Analytics, 11. https://doi.org/10.1016/j.sca.2025.100145
Campisi, T., Russo, A., Basbas, S., Bouhouras, E., & Tesoriere, G. (2023). A literature review of the main factors influencing the e-commerce and last-mile delivery projects during COVID-19 pandemic. Transportation Research Procedia, 69, 552–559. https://doi.org/10.1016/j.trpro.2023.02.207
Deng, S., Yuan, Y., Wang, Y., Wang, H., & Koll, C. (2020). Collaborative multicenter logistics delivery network optimization with resource sharing. PLoS ONE, 15(11 November). https://doi.org/10.1371/journal.pone.0242555
Dhika, D. A., Witonohadi, A., & Akbari, A. D. (2023). The Proposed Warehouse Improvement Using Lean Approach to Eliminate Waste at the Main Warehouse of PT. XYZ. OPSI, 16(1), 94. https://doi.org/10.31315/opsi.v16i1.7310
Guzenko, A., & Guzenko, N. (2022). Process optimization for last mile logistics. Transportation Research Procedia, 63, 1700–1707. https://doi.org/https://doi.org/10.1016/j.trpro.2022.06.184
Issaoui, Y., Khiat, A., Haricha, K., Bahnasse, A., & Ouajji, H. (2022). An Advanced System to Enhance and Optimize Delivery Operations in a Smart Logistics Environment. IEEE Access, 10, 6175–6193. https://doi.org/10.1109/ACCESS.2022.3141311
Kholil, M., Koeswara, S., Hidayat, A. A., & Haekal, J. (2024). Reduce waste using VALSAT and FMEA approach in welding under body process. AIP Conference Proceedings, 2860(1), 040008. https://doi.org/10.1063/5.0223508
Kiba-Janiak, M., Marcinkowski, J., Jagoda, A., & Skowrońska, A. (2021). Sustainable last mile delivery on e-commerce market in cities from the perspective of various stakeholders. Literature review. Sustainable Cities and Society, 71, 102984. https://doi.org/https://doi.org/10.1016/j.scs.2021.102984
Krisnanti, E. D., & Garside, A. K. (2022). Penerapan Lean Manufacturing untuk Meminimasi Waste Percetakan Box. Jurnal INTECH Teknik Industri Universitas Serang Raya, 8(2), 99–108. https://doi.org/10.30656/intech.v8i2.4780
Kumar, S., Marawar, Y., Soni, G., Jain, V., Gurumurthy, A., & Kodali, R. (2023). A hybrid approach to enhancing the performance of manufacturing organizations by optimal sequencing of value stream mapping tools. International Journal of Lean Six Sigma, 14. https://doi.org/10.1108/IJLSS-03-2022-0069
Layli Rachmawati, N., & Adwinda Dianisa, P. (2022). Model simulasi sistem diskrit untuk meminimasi rata-rata waktu tunggu truk (studi kasus PT. XYZ). Jurmatis (Jurnal Manaj. Teknol. DanTeknik Ind, 4(2), 122–136. https://doi.org/10.30737/jurmatis.v4i2.2371.g2308
Liu, W. (2020). Route Optimization for Last-Mile Distribution of Rural E-Commerce Logistics Based on Ant Colony Optimization. IEEE Access, 8, 12179–12187. https://doi.org/10.1109/ACCESS.2020.2964328
Morato, M. L. de S., & Ferreira, K. A. (2024). Value stream mapping application for construction industry loss and waste reduction: a systematic literature review. International Journal of Lean Six Sigma, 15(4), 817–837. https://doi.org/10.1108/IJLSS-06-2023-0100
Nada, K. L., Idawicaksakti, M. D., & Suryadhini, P. P. (2024). Application of the 5S method to minimize waiting waste at the yanti shop, brebes regency. Jurnal Teknik Industri: Jurnal Hasil Penelitian Dan Karya Ilmiah Dalam Bidang Teknik Industri, 10(1), 249–258. https://doi.org/10.24014/jti.v10i1.28953
Nan, W., He, Q., Zhang, Z., Peng, T., & Tang, R. (2021). Framework of automated value stream mapping for lean production under the Industry 4.0 paradigm. Journal of Zhejiang University SCIENCE A, 22, 382–395. https://doi.org/10.1631/jzus.A2000480
Novais, L., Maqueira Marín, J. M., & Moyano-Fuentes, J. (2020). Lean Production implementation, Cloud-Supported Logistics and Supply Chain Integration: interrelationships and effects on business performance. The International Journal of Logistics Management, 31(3), 629–663. https://doi.org/10.1108/IJLM-02-2019-0052
Omoegun, G., Efekpogua Fiemotongha, J., Olatunde Omisola, J., Kingsley Okenwa, O., & Onaghinor, O. (2024). Advances in ERP-Integrated Logistics Management for Reducing Delivery Delays and Enhancing Project Delivery. International Journal of Advanced Multidisciplinary Research and Studies, 4(6), 2374–2392. https://doi.org/10.62225/2583049x.2024.4.6.4355
Pradana, A. R., & Ishak, D. P. (2021). Improvement of Production Performance Using WAM & VALSAT Method in Liquid Soap Line. ACM International Conference Proceeding Series, 281–286. https://doi.org/10.1145/3468013.3468346
Proença, A. P., Gaspar, P. D., & Lima, T. M. (2022). Lean Optimization Techniques for Improvement of Production Flows and Logistics Management: The Case Study of a Fruits Distribution Center. Processes, 10(7). https://doi.org/10.3390/pr10071384
Rahman, M. A., & Kirby, E. D. (2024). The Lean Advantage: Transforming E-Commerce Warehouse Operations for Competitive Success. Logistics, 8(4). https://doi.org/10.3390/logistics8040129
Salwin, M., Pszczółkowska, K., Pałęga, M., & Kraslawski, A. (2023). Value-Stream Mapping as a Tool to Improve Production and Energy Consumption: A Case Study of a Manufacturer of Industrial Hand Tools. Energies, 16(21). https://doi.org/10.3390/en16217292
Schoeman, Y., Oberholster, P., & Somerset, V. (2020). Value Stream Mapping as a Supporting Management Tool to Identify the Flow of Industrial Waste: A Case Study. Sustainability. https://doi.org/10.3390/su130
Tandilino, E. V., Dharma Widada, & Farida Djumiati Sitania. (2023). Pengukuran Tingkat Kepuasan Pelanggan Terhadap Jasa Pelayanan Dengan Metode Servqual dan Customer Satisfaction Index (CSI). JOURNAL OF INDUSTRIAL AND MANUFACTURE ENGINEERING, 7(2), 266–275. https://doi.org/10.31289/jime.v7i2.10205
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2026 Zifron Siallagan, Tatang Permana, Wiku Larutama

This work is licensed under a Creative Commons Attribution 4.0 International License.
Hak Cipta :
Penulis yang mempublikasikan manuskripnya di jurnal ini menyetujui ketentuan berikut:
- Hak cipta pada setiap artikel adalah milik penulis.
- Penulis mengakui bahwa Jurnal Siber Transportasi dan Logistik (JSTL) berhak menjadi yang pertama menerbitkan dengan lisensi Creative Commons Attribution 4.0 International (Attribution 4.0 International CC BY 4.0) .
- Penulis dapat mengirimkan artikel secara terpisah, mengatur distribusi non-eksklusif manuskrip yang telah diterbitkan dalam jurnal ini ke versi lain (misalnya, dikirim ke repositori institusi penulis, publikasi ke dalam buku, dll.), dengan mengakui bahwa manuskrip telah diterbitkan pertama kali di JSTL.



















